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7. DIN flange standard

DIN 2631 Welding Neck Flanges

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Description

DIN 2631 Welding Neck Flanges are welding neck flanges designed according to DIN 2631 standard. Welding neck flanges have a characteristic shape with a long, tapered neck that helps create a strong connection with the pipe, ensuring high pressure resistance and minimizing concentrated stresses. Materials commonly used to manufacture welding neck flanges include carbon steel, stainless steel, and other alloys depending on the requirements of the application.

Applications

DIN 2631 Welding Neck Flanges are commonly used in piping systems subject to high pressure and high temperature, such as in the oil and gas, chemical, power and other process industries. This welding neck flange is preferred for use in applications requiring high strength and high load capacity.

Standards

DIN 2631 is the German technical standard for weld neck flanges. This standard specifies the requirements for dimensions, materials, tolerances and other technical characteristics of weld neck flanges, to ensure compatibility and safety when used in piping systems. The technical parameters of weld neck flanges according to DIN 2631 include:

  • Nominal size: Specified by DN (Diameter Nominal), such as DN 15, DN 50, DN 100.
  • Nominal pressure: Usually PN 6, corresponding to the maximum allowable working pressure.
  • Flange size: Including outside diameter, inside diameter, screw ring diameter, number and diameter of screw holes.
  • Material: Specific steel grades, such as P250GH, 16Mo3, 1.4301 (according to EN 10028-2).

The DIN 2631 standard helps ensure that products manufactured to this standard have consistent quality and technical performance, meeting the requirements of harsh industrial applications.

DIN 2631 Welding Neck Flanges Dimensions and Thickness Chart

Nominal size (DN) Outer diameter (D) Inside diameter (d1) Screw ring diameter (k) Number and diameter of screw holes (nx d2) Thickness (C) Neck height (h1) Overall height (h)
DN 15 (1/2″) 95 21.3 65 4 x 14 11 35 60
DN 20 (3/4″) 105 26.9 75 4 x 14 12 38 65
DN 25 (1″) 115 33.7 85 4 x 14 13 42 70
DN 32 (1 1/4″) 140 42.4 100 4 x 18 14 45 75
DN 40 (1 1/2″) 150 48.3 110 4 x 18 15 48 80
DN 50 (2″) 165 60.3 125 4 x 18 16 52 90
DN 65 (2 1/2″) 185 76.1 145 4 x 18 18 55 100
DN 80 (3″) 200 88.9 160 8 x 18 19 60 110
DN 100 (4″) 220 114.3 180 8 x 18 20 65 120
DN 125 (5″) 250 139.7 210 8 x 18 22 70 130
DN 150 (6″) 285 168.3 240 8 x 22 24 75 140
DN 200 (8″) 340 219.1 295 8 x 22 26 80 150
DN 250 (10″) 405 273.0 355 12 x 22 28 85 160
DN 300 (12″) 460 323.9 410 12 x 22 30 90 170
DN 350 (14″) 520 355.6 470 16 x 22 32 95 180
DN 400 (16″) 580 406.4 525 16 x 26 34 100 190
DN 450 (18″) 640 457.0 585 20 x 26 36 105 200
DN 500 (20″) 705 508.0 650 20 x 26 38 110 210
DN 600 (24″) 840 610.0 770 20 x 30 42 120 230

Summary table of commonly used materials for DIN 2631 Welding Neck Flanges

Material Code Material Type Standard Nature
P250GH Carbon steel EN 10222-2 High pressure carbon steel, good wear resistance.
16Mo3 Alloy Steel (1% Molybdenum) EN 10028-2 High heat and pressure resistance, good oxidation resistance.
13CrMo4-5 Alloy Steel (1% Chromium) EN 10028-2 High temperature resistance and anti-oxidation, used in boilers.
1.4301 Stainless Steel (Austenitic) EN 10088-3 Stainless steel is popular for its resistance to corrosion and heat.
1.4404 Stainless Steel (Austenitic) EN 10088-3 Similar to 1.4301 but with added molybdenum, high corrosion resistance.
1.4541 Stainless Steel (Austenitic) EN 10088-3 Contains titanium, stable at high temperatures, good corrosion resistance.
1.4571 Stainless Steel (Austenitic) EN 10088-3 Contains titanium and molybdenum, anti-corrosion and anti-oxidation.
C22.8 Carbon Steel (Forged) DIN 17243 High quality carbon steel, resistant to high pressure and temperature.
S235JR Carbon Steel (Structural) EN 10025-2 General structural steel, easy to process and weld.
A105 Carbon Steel (Forged) ASTM A105 Carbon forged steel for high temperature and pressure applications.
A182 F304 Stainless Steel (Austenitic) ASTM A182 304 stainless steel, popular, corrosion resistant and high temperature resistant.
A182 F316 Stainless Steel (Austenitic) ASTM A182 316 stainless steel, containing molybdenum, is more corrosion resistant.
A182 F11 Alloy Steel (1.25% Chromium) ASTM A182 Alloy steel for high temperature and pressure, used in boilers.
A182 F22 Alloy Steel (2.25% Chromium) ASTM A182 High temperature resistance and anti-oxidation, used in boilers and steam boilers.

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