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6. JIS flange standard

JIS B2220 10K Flanges

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Description

JIS B2220 10K Flanges

JIS B2220 is a Japanese standard for flanges used in piping systems. 10K flanges belong to a higher pressure group than 5K types, suitable for high pressure systems.

  • Material : Usually made from carbon steel, stainless steel, or alloy steel.
  • Size : Nominal Diameter (DN) from 10mm to 2000mm.
  • Nominal pressure : 10K is equivalent to a nominal pressure of 10 kg/cm² (approximately 1 MPa or 145 psi).

Applications

JIS B2220 – 10K flanges are widely used in many industries, including:

  • Oil and gas industry : Connecting pipelines for oil, gas and petroleum products.
  • Chemical industry : Used in chemical handling and transportation systems.
  • Water industry : Used in water supply and wastewater treatment systems.
  • Shipbuilding industry : Used in piping systems on ships.
  • Energy industry : Used in power plants, heat conduction systems and other energy applications.

Standards

JIS B2220 standard specifies the requirements for dimensions, pressure, materials and other specifications of flanges to ensure compatibility and safety in use. Some key points of the standard include:

  • Dimensions and tolerances : Specify details of outside diameter, inside diameter, flange thickness, and bolt hole sizes.
  • Pressure and temperature : Specify the nominal pressure and working temperature range for each type of flange.
  • Materials : Requirements on the types of materials allowed to be used, including the physical and mechanical properties of the materials.
  • Testing Methods : Provides guidance on inspection and testing methods to ensure product quality, such as pressure testing, dimensional testing, and non-destructive testing.
  • Markings and labels : Regulations on marking and identification marks on flanges, including information on manufacturer, size, nominal pressure and material.

JIS B2220 – 10K Flanges Dimensions and Thickness Table

Nominal size (inches) (DN) Outer diameter (D) Inside diameter (d) Bolt circle diameter (PCD) Number of bolts (n) Bolt diameter (d₁) Flange thickness (t)
15 (1/2″) 95 22 70 4 15 12
20 (3/4″) 100 27 75 4 15 14
25 (1″) 125 34 90 4 19 14
32 (1 1/4″) 135 42 100 4 19 16
40 (1 1/2″) 140 48 105 4 19 16
50 (2″) 155 61 120 4 19 16
65 (2 1/2″) 175 77 140 4 19 18
80 (3″) 185 90 150 8 19 18
100 (4″) 210 115 175 8 19 18
125 (5″) 250 141 210 8 23 20
150 (6″) 280 167 240 8 23 22
200 (8″) 330 218 290 12 23 22
250 (10″) 400 270 355 12 25 24
300 (12″) 445 321 400 16 25 26
350 (14″) 490 363 445 16 25 28
400 (16″) 560 414 510 16 27 30
450 (18″) 620 465 565 20 27 32
500 (20″) 675 516 620 20 27 34
600 (24″) 795 618 730 20 30 36

Material Summary Table of JIS B2220 – 10K Flanges

Material Type Describe Application Outstanding Features
Carbon Steel High carbon steel Oil, gas, chemical, water, energy industry Low cost, high durability, easy to process
Stainless Steel Corrosion resistant chromium steel Food, chemical, water, energy industry Good corrosion resistance, easy to clean, long life
Alloy Steel Steel mixed with alloys such as chromium, molybdenum Oil and gas, energy, aviation industry Good heat resistance, high strength, abrasion resistance
Cast Iron Metal materials containing carbon and silicon Water industry, wastewater treatment system Good corrosion resistance, low cost
Copper Metal is soft, conducts electricity and heat well Electricity, water, chemical industry Good electrical and thermal conductivity, anti-corrosion in water environment
Aluminum Lightweight, rust-free metal Chemical, energy, aviation industry Light weight, good corrosion resistance

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