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3. ASME B16.9 fittings

Concentric Reducers

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Description

Concentric reducers are a type of pipe fitting used to connect two pipes of different diameters. They have a conical shape, which helps to change the size of the flow smoothly and evenly. This reduces pressure and energy losses when the flow transitions from a larger diameter to a smaller diameter.

Applications

  • Industrial Piping Systems: Widely used in liquid and gas piping systems in industries such as oil and gas, chemicals, food, pharmaceuticals, and clean water.
  • Water Treatment Systems: Used in water treatment plants to regulate water flow and pressure.
  • Construction Industry: Used in water supply, drainage, and HVAC (Heating, Ventilation, and Air Conditioning) systems.
  • Energy Industry: Applied in power plants and energy distribution systems.

Standard Specifications

ASME B16.9 is the standard by the American Society of Mechanical Engineers that specifies dimensions, tolerances, materials, and other requirements for welded pipe fittings, including concentric reducers.

Dimensions

  • Nominal Pipe Size (NPS): Concentric reducers are available in NPS sizes from 1/2 inch to 48 inches.
  • Large and Small End Diameters: Clear specifications for the dimensions of both the large and small ends of the reducer.
  • Overall Length: The length of the concentric reducer from the large end to the small end is also specified.

Tolerances

  • Dimensional Tolerances: ASME B16.9 specifies tolerances for the various dimensions of concentric reducers, including diameters, wall thickness, and overall length.
  • Shape Tolerances: Ensures that the shape of the concentric reducer meets technical requirements and does not have excessive deformation.

Materials

  • Fabrication Materials: Concentric reducers according to ASME B16.9 are typically made from carbon steel, alloy steel, and stainless steel. The materials must meet mechanical and corrosion resistance requirements.
  • Material Testing Requirements: The standard also specifies testing methods to ensure material quality, including mechanical testing and non-destructive testing.

Technical Requirements

  • Design and Fabrication: Design and fabrication must comply with ASME B16.9 to ensure safety and efficiency in use.
  • Inspection and Certification: Concentric reducers must undergo inspection and certification processes to ensure they meet the technical requirements of the standard.

Size and Thickness Table for Concentric Reducers

NPS (inches) Large End Diameter (A) Small End Diameter (B) Overall Length (H) Wall Thickness (t)
1/2 x 1/4 0.84 0.54 1.75 0.088
3/4 x 1/2 1.05 0.84 2.00 0.109
1 x 3/4 1.32 1.05 2.25 0.109
1 1/4 x 1 1.66 1.32 2.25 0.109
1 1/2 x 1 1/4 1.90 1.66 2.50 0.109
2 x 1 1/2 2.38 1.90 2.75 0.109
2 1/2 x 2 2.88 2.38 3.00 0.120
3 x 2 1/2 3.50 2.88 3.25 0.120
4 x 3 4.50 3.50 3.75 0.120
5 x 4 5.56 4.50 4.25 0.134
6 x 5 6.63 5.56 4.75 0.134
8 x 6 8.63 6.63 5.50 0.188
10 x 8 10.75 8.63 6.25 0.188
12 x 10 12.75 10.75 7.00 0.188
14 x 12 14.00 12.75 7.75 0.188
16 x 14 16.00 14.00 8.50 0.188
18 x 16 18.00 16.00 9.25 0.188
20 x 18 20.00 18.00 10.00 0.218
24 x 20 24.00 20.00 11.50 0.250

Notes:

  1. NPS (Nominal Pipe Size): Nominal diameter of the pipe.
  2. Large End Diameter (A): Outside diameter of the large end of the reducer.
  3. Small End Diameter (B): Outside diameter of the small end of the reducer.
  4. Overall Length (H): Overall length from the large end to the small end of the reducer.
  5. Wall Thickness (t): Wall thickness of the pipe at the small end of the reducer.

Material Summary Table for Concentric Reducers

Material Type Material Standard Typical Applications
Carbon Steel ASTM A234 WPB Oil and gas piping, chemicals, clean water systems
Alloy Steel ASTM A234 WP11, WP22, WP5 High temperature and high pressure applications
Stainless Steel ASTM A403 WP304, WP316 Piping systems in food, pharmaceuticals, and corrosive environments
Duplex Stainless Steel ASTM A815 UNS S31803, S32750 Corrosive environments like chemical plants and oil & gas
Super Duplex Stainless Steel ASTM A815 UNS S32760 Applications requiring high corrosion resistance and mechanical strength
Nickel Alloy Steel ASTM B366 UNS N06625, N08825 Highly corrosive environments such as chemical plants and oil & gas
Ferritic Stainless Steel ASTM A182 F6a, F6NM Environments with mild corrosion requiring good mechanical strength
Martensitic Stainless Steel ASTM A182 F6NM, F410 Applications requiring high hardness and good corrosion resistance
Manganese Steel ASTM A128 Applications requiring high wear resistance
Carbon Steel – Low Alloy Steel ASTM A420 WPL6, WPHY52 Low temperature conditions

Notes:

  1. ASTM (American Society for Testing and Materials): Standards by the American Society for Testing and Materials.
  2. Typical Applications: Common industries and environments for each material type.
  3. Carbon Steel: Widely used due to its low cost and good performance in non-extreme conditions.
  4. Alloy Steel: Used in applications requiring high temperature and pressure resistance.
  5. Stainless Steel: Used in applications requiring high durability and corrosion resistance.
  6. Nickel Alloy Steel: Used in highly corrosive and high temperature environments.

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